Archive for the ‘Crusher’ Category

Brief Introduction

Mobile Jaw Crushing plant designed to crush the hardest of rocks or equally demolition materials, are combined with matched, high strength feeder/grizzlies and integral product conveyors to give owners portable primary crushing at its best. It provides a new field of business opportunities for contractors, quarry operators, recycling and mining applications and offers high efficient and low cost project plan without environment limit for the client.

Mobile Jaw Crusher      portable-jaw-crusher

Features

  • Hydraulic-drive feeding plate is convenient and reliable.
  • Easy to control by equipping with high-tech LCD touch screen and PLC control system.
  • Feeder grates pre-screen scrap and excurrent material can be conveyed by side belt or main belt either.
  • Belt conveyors and Magnetic iron separator are easy to use.

Technical Data

Model Car Body Feeder Crusher Belt Conveyor (standard configuration↵ ) Engine (Optional) Overall dimension (mm)
Model Feeding Size (mm) Power (kw) Model Feeding Size (mm) Power (kw) Size(m) Power(kw)
YF938J69-N Two-Spindle GZD960×3800 500 6-11 PE600×900 500 6-75 B800×8.5 200 12600×2550×3870
YF1142J710-N Three-Spindle GZD1100×4200 580 6-11 PE750×1060 630 8-90 B1000×9.5 250 13900×2750×4320
YF1349J912-N Three-Spindle GZD1100×4900 750 6-22 PE900×1200 750 8-130 B1200×10.5 270 15450×2950×4380
YF1349J811-N Three-Spindle GZD1300×4900 750 6-22 PEW860 720 6-132 B1200×10.5 320 15450×2950×4380
YF1349J1120-N Three-Spindle GZD1300×4900 750 6-22 PEW1100 930 8-185 B1200×10.5 400 15450×2950×4380

Shanghai Zenith Mining and Construction Machinery Co.Ltd as one of the most famous mining equipments’ manufacturers,we not only produce the stationary crushers and stationary crushing plants but also focus on the mobile crushing plants production,and we have successfully designed and manufactured several types of mobile crushers, such as the Mobile Impact Crusher,Mobile Cone Crusher,Mobile Jaw Crusher,Hydraulic-driven Track Mobile Plant and
so on.

Mobile Impact Crusher       portable-impact-crusher

Brief Introduction

Putting crushing and screening process on wheels really boosts process efficiency. Mobile impact crusher offers maximum set-up flexibility, from course to fine crushing, and is cost efficient. It improves working safety, reduces the need for quarry road maintenance, and gives better access to material resources. A further benefit is that waste material can be separated on-site.

Product Features

  • Integrative equipment group makes installation easy

    The spatial arrangement of the mobile crusher machine optimizes the operating spaces, saves the floor space and expands the stockpile area and transport space.

  • Good mobility

    The car chassis of mobile crusher is high and turning radius is small, which is useful to transport on common road and makes it much more convenient. The mobile crusher machine saves enough time to penetrate the running place. Additionally, it is propitious to enter the reasonable working place and supplies the room for its crushing process.

  • Lower transportation cost

    The mobile crusher can crush materials at primary site, which lowers the freight cost. Furthermore, extended equipment group conveys materials to the designated belt conveyor directly.

Technical Data

Model Car Body Feeder Crusher Belt Conveyor (standard configuration) Engine (Optional) Overall dimension (mm)
Model Feeding Size (mm) Power (kw) Model Feeding Size (mm) Power (kw) Size(m) Power (kw)
YG938FW1214Ⅱ Two-Spindle GZD960×3800 500 6-11 PFW1214II 500 4-132 B800×8.5 360 12600×2550×3870
YG1142FW315Ⅱ Three-Spindle GZD1100×4200 580 6-15 PFW1315II 600 4-160 B1000×9.5 400 13900×2750×4180
YG1349FW318Ⅱ Three-Spindle GZD1300×4900 750 6-22 PFW1318II 700 4-200 B1200×10.5 500 15450×2950×4180
Y3S1860F1214-N Three-Spindle 3YK1860 ≤400 4-22 PF1214 350 6-132 B800×8.5 360 14300×2830×4380
Y3S2160F1315-N Three-Spindle 3YK2160 ≤400 4-30 PF1315 350 6-200 B1000×8.5 500 14300×3190×4380
Y3S1860FW214Ⅲ Three-Spindle 3YK1860 ≤400 4-22 PFW1214Ⅲ 250 4-132 B800×8.5 360 14300×2830×4380
Y3S2160FW315Ⅲ Three-Spindle 3YK2160 ≤400 4-30 PFW1315Ⅲ 300 4-160 B1000×8.5 400 14300×3190×4380

Brief Introduction

The Mobile Cone Crusher has excellent mobility, it can move to anywhere with the change of raw material places or the construction places and start to work without building any foundation. It is a tough and reliable mobile cone crushing machine, designed and constructed specifically for harsh conditions.Simplicity of design allows operators in remote areas to perform basic servicing themselves – thus enhancing its overall reliability and productivity.Also it is easy to match with other equipments, meeting the different product requirements of different customers.

portable-cone-crusher    mobile-crusher

Product Features

  • Designed to keep working in tough australasian conditions.
  • Biggest capacity in class.
  • Proven cycle of innovation.
  • Single truck transportation and easy assembly/breakdown.
  • Entire crushing chamber is used.
  • Direct drive crushing cone is 15% to 30% more effective than hydraulic option.

Technical Data

Model Car Body Vibrating Screen Crusher Belt Conveyor (standard configuration) Engine (Optional) Overall dimension (mm)
Model Feeding Size (mm) Power (kw) Model Feeding Size (mm) Size(m) Power (kw)
Y3S1848CS75 Two-Spindle 3YK1848 ≤400 4-18.5 36(3′) 6-75 B800×7.5 200 13050×2830×4350
Y3S1860CS160 Three-Spindle 3YK1860 ≤400 4-22 51(4.25′) 6-160/185 B800×8.5 500 14300×2830×4380
Y3S1860HP220 Three-Spindle 3YK1860 ≤400 4-22 HPC220 4-220 B800×8.5 550 14300×2830×4380
Y3S2160HP220 Three-Spindle 3YK2160 ≤400 4-30 HPC220 4-220 B1000×8.5 550 14300×3150×4380

Product In Brief

Mobile crushers are loaded on their own crawler tracks or towed by truck horse when transported over longer distances to a new location. With tremendous flexibility and compact design, customers can take this machine directly to rock crushing plants.

Hydraulic-driven Track Mobile Plant    portable-combinedcrushing-plant

Features

  • By adopting the advanced hybrid power design, it saves 30%~50% oil consumption.
  • Employing fully rigid board structure, the chassis features high strength, low contact pressure, good passing ability and good adaptability to hilly and marsh areas.
  • It adopts the motor of high-torque and strong driving force. Crawing system adopts full-power variable open hydraulic system which is of excellent performance, high reliability. It is able to make full use of engine power. The main hydraulic components (pumps, valves, etc.) is imported from Japan.
  • Controlling system adopts imported and advanced servo system. It is easy and exact to be controlled to stepless crawl.
  • The crushing & screening plant adopts our company’s advanced product. Its structure is compact. The screen is installed in 20 degree angle, so the screening is highly efficient.

Technical Data

Model Parameter YG935E69 YG1138E71L YG1138EW86L YG1138FW1315ⅡL
Feeder Model GZD960×3500 GZD1100×3800 GZD1100×3800 GZD1100×3800
crusher Model PE600X900 PE750X1060 PEW860 PFW-1315II
B800X8.5M B1000X9M B1000X9M B1000X9M
Side of the belt conveyor Model B450X3M B500X3.5M B500X3.5M B500X3.5M
Power(kw) 180 250 200 300
TransportationDimension(mm) (L×W×H) 11900×3100×3650 11900×3100×3650 13300×3100×4500 13300×3100×4500
Jobs Dimension(mm) (L×W×H) 12100×3100×4100 12100×3100×4100 13500×3100×5100 13500×3100×4800

PFW Impact Crusher Introduction

PF impact crusher

Since the late 20 th century, there are millions of crushing equipments being installed all over the world. Nowadays, the PFW impact crusher with European style will undoubtedly become the most favorite crusher.Rotor is not only the “ heart ” of impact crusher, but also the crucial part in the acceptance check of impact crusher. Rotor plays the significant role during the work; therefore, Zenith develops and produces heavy rotor with rigid structure for getting higher moment of inertia. High wearable material and optimum crushing cavity bring the outstanding performance of PFW series impact crusher.

hydraulic-impact-crusher     pfw-series-impact-crusher

PFW Impact Crusher Features

  • Adopting world‐class manufacture technique, selecting high‐grade raw material.
  • High quality rotor with heavy design and strict inspection.
  • Bearing adopts the integrated cast‐steel structure, which ensures the perfect match with crusher frame. Meanwhile, it greatly increases the radial intensity of bearing seat.
  • Unique fixing device of blow bar brings higher reliability.
  • Reformative adjusting device decrease the time of machine stop and overhaul.
  • Self‐own open‐top device can quickly finish the replacement of wearing parts.
  • Larger bearing specification and higher carrying capacity.
  • Rotor analysis ensures stableness and reliability.

Technical Data

Model Rotor Φ×L (mm) Feed Opening (mm) Max Feeding (mm) Capacity (t/h) Power (kw) Motor Model Machine Size (mm)
PFW1214II Ф1150×1400 1100×1430 500 130-200 4-132 Y315M-4/132 2400×2310×2550
PFW1315II Ф1300×1500 1200×1530 600 180-320 4-160 Y315L1-4/160 2700×2570×2800
PFW1318II Ф1300×1800 1200×1830 700 240-400 4-200 Y315L2-4/200 2700×2870×2800
PFW1415II Ф1400×1500 1450×1530 800 240-450 4-200 Y315L2-4/200 3000×2700×3070

Product In Brief

New generation crusher, PEW series jaw crusher is born with innovative significance. It is newly designed and improved by our experts on basis of their more than 20 years’ crusher manufacturing and designing experience. The unique design concept makes this series crusher achieve perfect combination between crushing efficiency and operating cost. Meanwhile, it has wide range of application, particularly suitable for crushing hard rock, such as basalt, river pebbles.

pew jaw crusher          pew jaw crusher

The Features Of Pew Series Jaw Crusher:

  • Durable moving jaw assembly.
  • Integral cast steel bearing housings.
  • Fast and safe setting adjustment.
  • Reasonable cavity design.
  • Larger-size and larger-carrying-capacity bearings.
  • Compact & robust structure.

Operating Principle

Through the triangle belt, the flywheel is driven by the motor. Then the flywheel drives the eccentric shaft to make the movable jaw plate do reciprocating motion. Materials will be crushed when the movable jaw plate move towards to the fixed jaw plate. End products will be discharged through the discharging opening when the movable jaw plate move backwards.

Technical Date

PEW jaw crusher Technical Data
Parameter Model Content JC180×1300 JC250×1000 JC250×1200 JC400×600
Feeding Opening(mm) 180×1300 250×1000 250×1200 400×600
Max Feeding Size(mm) 150 220 220 350
Adjustable Range of Discharge Opening(mm) 10-30 20-40 20-40 35-85
Eccentric Shaft Rotation Speed(rpm) 320 330 330 250
Theoretical Producing Capacity(t/h) 12-35 15-50 20-50 15-70
Electric Motor Model Y225M-6 Y225M-6 Y250M-6 Y225M-6
Power(Kw) 30 30 37 30
Rotation Speed(rpm) 980 980 980 980
Overall Dimension(L×W×H)

1320×2150

×1175

1400×1850

×1310

1450×2050

×1310

1920×1460

×1840

Weight(Kg)

6000

5600 6000 6800
Voltage(V) 380 380 380 380
Frequency(Hz) 50 50 50 50

ZENITH PFW impact crusher is mainly applied to metallurgy, mine, cement, chemical plant, fireproof material, porcelain industries and so on. It is widelyused in expressway, water conservancy project, construction gravel, machine sand locations. And it truly is completely suitable for main, secondary,tertiary crushing of soft and mid-rocks and ores.

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What you should know

PFW Series effect crushers are the newest improvement of impact crusher according to ZENITH’s 20 years knowledge and leading technologies within the crushing sector. PFW series impact crusher characteristics heavy duty rotor style, exceptional hammer locking program, interchangeable wearing parts, and straightforward maintenance. This series impact crusher supplies consumers low capital price resolution, outstanding performance, great cubical shape, lowest operation cost per ton, and wide supplies application.

Characteristics:

  1. Adoption in the world-class manufacturing processes and collection of probably the most high-end raw components.
  2. Finite element analysis on the rotor to make sure its performance much more steady and dependable.
  3. Selection of the bearing with larger size and larger load.
  4. Self-equipped open-top device can quickly full the replacement of wearing components
    for instance the hammer.
  5. The distinctive fixing device for hammers,make it extra trustworthy.
    five. The hydraulic adjusting device tends to make the upkeep a lot easier and significantly less.
  6. Adoption with the Integral cast steel structure on bearing seat makes it matches well with the crushing frame and increases the radial strength of it, although the divided design does not has this benefit.
  7. Heavy sort rotor style and strict testing strategy to guarantee premium quality rotor.

Technical data:

Model Rotor Φ×L (mm) Feed Opening (mm) Max Feeding (mm) Capacity (t/h) Power (kw) Motor Model Machine Size (mm)
PFW1214II Ф1150×1400 1100×1430 500 130-200 4-132 Y315M-4/132 2400×2310×2550
PFW1315II Ф1300×1500 1200×1530 600 180-320 4-160 Y315L1-4/160 2700×2570×2800
PFW1318II Ф1300×1800 1200×1830 700 240-400 4-200 Y315L2-4/200 2700×2870×2800
PFW1415II Ф1400×1500 1450×1530 800 240-450 4-200 Y315L2-4/200 3000×2700×3070

Product in brief

PF Series Impact Crusher is principally suitable to crush stony materials with compression strength greater than 150M pa,and it includes a feature of greater capacity, smaller granularity and it’s crushed item with cubical shape, Impact crusher applies especially to produce stone goods which be employed as a paving components, and it’s generally utilised as secondary crusher using the jaw crusher.

Product advantages

  1. Low operating cost
  2. High crush count with cubical product
  3. Exclusive rotor lock table for easy serviceability
  4. Interchangeable wear parts
  5. Adjustable product control
  6. Low initial investment

Working Principle

PF Series Impact Crusherr entails impact to crush material. Through operation, the rotor driven by the motor performs high-speed rotation, and the flat hammer installed inside the rotor collides together with the entered material, later the material is thrown for the influence plate to comprehend crushing again. Using the material repeatedly becoming thrown to every influence plate, crushing is constantly carried out inside the effect chamber, and the material will be discharged when the needed size is accomplished. The size and shape of your material to become discharged is often adjusted by adjusting the gap in between influence rack and rotor rack.

Technical data

Model Rotor Φ×L (mm) Feed Opening (mm) Max Feeding (mm) Capacity (t/h) Power (kw) Motor Model Machine Size (mm)
PF1010 Φ1000×1050 400×1080 350 50-80 4-75 Y280S-4/75 2455×2086×2800
PF1210 Φ1250×1050 400×1080 350 60-120 6-110 Y315L1-6/110 2590×2050×2810
PF1214 Φ1250×1400 400×1430 350 80-160 6-132 Y315L2-6/132 2590×2400×2810
PF1315 Φ1300×1500 860×1520 350 120-260 6-200 Y355M3-6/200 2930×2760×3050

Hydraulic Cone Crusher

Posted: May 8, 2013 in Cone Crusher, Product

Product Overview

HP Series of extremely effective Hydraulic Cone Crusher can be a world-level cone crusher introduced with all the up-to-the-minute technology of Germany. The cone crusher not simply improves the production capacity and crushing efficiency, but also widens applying area, hardness array of materials from limestone to basalt. It features a terrific crushing overall performance in the work of medium-size crushing, fine crushing and super fine crushing. The crusher is the improved variety of spring cone crusher and may be utilized to replace ordinary hydraulic cone crusher within the field of mining and construction. It really is the most excellent gear for significant stone crushing factory and mining market.

1382609      1289715302

Attributes and Technical Benefits

HP Series of very efficient Hydraulic Cone Crusher includes a improved functionality compared with spring cone crusher and ordinary Hydraulic Cone Crusher:

1.High crushing ratio and production efficiency.

Connection of higher turning speed and stroke makes rated energy and passing capacity improved tremendously and crushing ratio and capacity increased.

2.Less spare element consumption and low operation price.

Advanced crushing principle and technical information, trusted operation and low operation cost. All parts from the crusher have anti-wearing protection, which can make the life time of spare parts elevated by 30% and also the upkeep expense decreased to the lowest. The crusher avoids the disadvantages of impact crusher like low average crushing ratio, substantial power consumption, speedy abrasion of blow bar, influence plate and lining board.

3.Between-layer pressuring crushing and better completed product shape.

The crusher adopts between-layer pressuring crushing principle and appropriate turning speed, not the standard single particle crushing principle. The special crushing cavity can make the crusher crush components selectively, hence the proportion of fine item and product of cubic shape is improved distinctly and solution of lump size is decreased by a sizable extent.

4.Hydraulic protection and hydraulic cavity clearing, higher automatization and significantly less stopping production and repairing time.

Discharge opening is adjusted by hydraulic device and overload protection tends to make efficiency in the crusher enhanced by a sizable extent, maintenance and operation are much easier, repairing time is shorter.; the bidirectional metal releasing hydraulic vat tends to make slab pass via crushing cavity£?the crusher can discharges material automatically when the hydraulic device performs beneath the situation of iron passing and instantaneous overloading, as a result there’s no difficulty of stopping the crusher to discharge material by hand.

5.Thin oil lubrication tends to make the life time enhanced.

Unique design and style of thin oil lubrication method prolongs life time of the crusher, high performance and not touchable labyrinth airproof part block off dust and get rid of frequent issues like mixture of oil and water in spring cone crusher.

6.Uncomplicated maintenance and operation.

All parts of HP series of cone crusher may be assembled, disassembled and repaired from the leading and side part, like the fixed cone and movable cone. If transform, no need to disassemble the crusher physique and fasten the bolts. Hydraulic motor makes the functionality of crusher far better.

Technical data

Model Movable Cone Diameter (mm) Chamber Style Min. Discharging (mm) Max. Feeding (mm)  Capacity (t/h) Power (kw) Motor Model Machine Size (mm)
HPC220 1220 Coarse 19 210 185-300 220 Y2-355M1-4 2726×1950×2182
Fine 13 105 150-210
HPC400 1570 Coarse 30 290 400-500 400 Y3-4002-6 3447×2830×2977
Fine 16 135 260-400

Product Overview

The established PE series jaw crushers are made to crush effectively all, even hardest rock and recycle materials. The firm crushers are developed for long life service with minimum maintenance for difficult, tough, abrasive material and overload high capacity.

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PE Series Jaw Crusher are Appropriate for

  1. For primary and secondary crushing.
  2. Crushed material is no greater than 320Mpa.
  3. Any demanding crushing application.
  4. Hardest rock and recycle materials.

Assembly Design

PE series crushers are premium class crushers as a result of their style as well as towards the materials that happen to be made use of to create them, so as to ensure the highest doable functionality and reliability, without having any compromises. Every model is tested practically for anxiety, strain, shock, deformation, thermal loading, vibration and noise below a wide variety of load conditions. The outcome is exceptional reliability.

The Appropriate Cavity Design

How you can strengthen the capacity? The cavity could be the heart and only purpose in the jaw crusher. The ideal feed opening width to depth ratio ensures minimum blockage and eliminates unnecessary height from the crusher. The tooth profiles too because the thickness of the jaws are optimized and combined with all the right manganese steel alloys to maximize throughput and decrease operating costs.

Made to Bring Your Crushing Expenses Down

Tired of repairing your jaw crusher’s foundation? Unique rubber dampers and stoppers enable the crusher to move vertically and longitudinally although stopping wear and subsequent harm towards the crusher’s foundation.

Equipped with dust-cleaning apparatus water tank, in an effort to cut down the noise, damping layer is filled inside the interlayer involving the upper body and also the reduced physique. All this combines to make a safer and cleaner functioning atmosphere.